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Foods
Oven/Dryer

We offer a wide range of pharmaceutical oven, which provide solutions to various applications. These ovens have the basic features of temperature control and thermostat control system.

 
Vessels / Tanks

Vessels and tanks are manufactured as per clients requirements and space available for installations. Tanks and vessels are available in various designs and options such as

  • Plain storage tanks with loose top lid & either flat of dished bottom
  • Manufacturing vessels with agitators
  • Reactors
  • Vessels under vacuum / without vacuums.
  • Jacketed vessels and tanks.
  • Vessels and tanks with limped coils etc
  • Horizantal, capsule shaped, etc tanks available.
  • Capacity = 50 ltrs to 20000 ltrs.

Vessels and tanks are available from 50 ltrs to 20000 ltrs in any shape and size as per clients requirements.

Cream Manufacturing Plant

A.) Wax/Oil Phase & Water Vessel Specifications

Material of Construction :

Shell 4 mm thk S.S. 316
Top Flange 16 MM THK RING S.S. 316
Top Lid Loose Type in two pieces 16 swg S.S. 316. or top dished as per clients requirement.
Jacket S.S. 304. 6 mm thk with spiral stiffeners
Insulation 50 mm thk glaswool cladded with with S.S 304 with 16 Swg Welded.
Conections 25 NB, bottom valve, Jacket : Steam Inlet , condensate outlet, Jacket Drain with plug, Water Inlet is provided.
Legs 40 NB, Heavy Guage S.S. pipe S.S.304. 4 nos.
Sensor PT-100 for Digital Indicator.
Jacket Pressure 3.5 Kgs.cm.sq working.
Stirrer Suitable H.P. /960 R.P.M /440V/TEFC mounted on side or from the bottom of wax vessel & Water vessel. Agitator will be propeller type
Finish Internal and all contact parts buffed to 240 grit mirror finish and external bufed to 150 grit matt finish.

B.) Wax/Oil Phase & Water Vessel Specifications

Material of Construction :

Shell 6 mm S.S. 316.
Bottom Hemispherical 6 mm S.S. 316
Top Dish Type 6 mm Thick S.S. 316.
Flanges 16 mm thick S.S. 316
Jacket 6 mm thk SS. 304 with spiral patten Stiffeners . cladded with 16 swg S.S 304 welded.
Gasket silicon fitted in groove.
Insulation 50 mm Thick Glasswool with 16 swg S.S. 304 cladding welded.
Legs 3 nos S.S. pipe heavy guage.
Connection Light Glass, Sight glass, Wax inlet, Water Inlet
Nozzels Vacuum Manifold with Vacuum Gauge, Vacuum Nozzle and vent Valve, product outlet , bottom full bore ball valve S.S. 316.Jacket steam inlet, condensate outlet, Drain Plug, Cooling water inlet, Cooling Water Outlet, Manifold with safety valve, Pressure gauge etc.
Bottom Clearance 500 mm from ground level to valve or as required.
Agitator Anchor type S.S. 316 . driven by suitable HP dual rpm motor coupled with gear box.
Bearing Housing Angular Roller Bearing 2 Nos Mounted on a Lantern support caldded with S.S. 304 sheet. S.S. 304 guard is provided.
Homoginizer Bottom Entry High speed Emulsifier of suitable H.P. /440V/1440 RPM/TEFC Motor.
Shaft Seal Mechanical Seal with cooling Arrangement mounted on a conical portion.
Sensor PT-100 type will be provided.

C.) PRODUCT PIPE LINE

Pipe line will cover the following :
  • Water phase vessel to Mixing vessel thru pump
  • Wax phase vessel to Mixing Vessel thru pump & conical filter
  • Mixing Vessel for re-circulation
  • Mixing vessel to Storage Vessel through lobe pump.
  • Storage vessel to hopper of filling machine through transfer pump.

All pipe are seamless & electropolished from inside and outside. Fittings are DIN standard with silicon gasket.

D.) ELECTRIC CONTROL PANEL

It shall consist of :
  • Main isolator
  • DOL starter for Anchor drive
  • DOL starter for HSE motor
  • Machine light switch for main Mixing Vessel
  • Electrical Digital temperature indicator for all vessel
  • Fuses for all motors
  • Ammeter for anchor and HSE motors
  • Indicating lamps for main ON & OFF with selector switch.
  • DOL starters for propeller agitators of Wax & water Phase vessels
  • DOL Starters for all the pumps

E.) PUMPS

CENTRIFUGAL PUMP :

  • Rate : 400 Ltrs/Hr
  • MOC : SS 316Q
  • Inlet & Outlet : DIN fitting with T connection at inlet & outlet

Above pump is used to transfer wax & water to the main mixing tank.

BUMP PUMP :
Above pump is used to recirculate final mixed cream for intense mixing & to transfer finished cream from Mixing vessel to storage vessel. Other details are as below.

  • Type : Twin BUMP
  • Design : Sanitary
  • Drive : suitable HP, 200 RPM gearbox & motor
  • Seal : Teflon bush
  • Mounting : Trolley mounted , MOC – SS304Q
  • Inlet & outlet : DIN fittings / triclover at inlet & outlet.
  • MOC : SS 316Q for contact parts TRANSFER PUMP – RECIPROCATING TYPE, POSITIVE DISPLACEMENT & METERING TYPE
Above pump is used to transfer CREAM/OINTMENT from storage vessel to hopper of filling machine.
  • Type : Reciprocating Plunger type
  • Capacity : 1000 LtR./Hr
  • Drive : suitable HP, 1440 RPM
  • Head : 2.5 Mtr.
  • Mounting : Trolley mounted , MOC – SS304Q

The above pump doses metered quantity of cream into the hopper of filling machine which suits filling rate of filling machine. There is control feed back system between Filling machine & pump

VACUUM PUMP :
Above pump is suitable HP & capacity depending on the capacity of the ointment plant vessel . watering / oilring type with silencer & non return valve.

F.) STORAGE TANK

The vessel shall be in SS 316Q having cylindrical conical bottom. The vessel will be provided with 40mm ball valve. Shell portion will be flanged from top & bolted to top dish with gasket in bet-ween. All joints are fusion free argon arc welded & inside mirror finished.

The vessel will be supported by 4 nos. cladded ‘C’ class 3” pipe and to maintain 450mm ground clearance. Vessel has 50mm inlet nozzle for finished product entry & vent.

G.) WORKING PLATFORM

This platform will cover both tanks & with AL dimpled plate and SS counter sunk screw. SS 304 Q railing on either side. There is provision of steps on either side.

Liquid Syrup Manufacturing Plant

The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid. Its capacity ranges from 50 L to 20,000 L. Needless to say, it also provides the benefits of the effective manpower utilization.

Liquid Manufacturing Plant Consists

  • Sugar Melting Vessel
  • Pre-filtration unit
  • Syrup Manufacturing Vessel
  • Filtration unit
  • Storage Vessel
  • Control Panel
  • Product Piping
  • Working Platform

Salient Features

  • The Plant is designed to be operated only by one operator and one helper
  • All material transfers are done by vacuum or by transfer pumps
  • All the vessels are CGMP (paint free construction
  • The gaskets used are of silicon (food grade)
  • All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free
  • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand
  • All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized
  • All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints
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