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Rapid Mixer Granulator
Pharmaceuticals :: Solid Dosages/Tablet/Capsule/Powder Section :: Wet Mixers :: Rapid Mixer Granulator

Our Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. The High Speed Mixer Granulator manufactured bys us has better mixing and closed control of granule size leading to faster tableting speeds with improved quality and least rejections. The perfection and easy operations of our products makes us the apex Industrial Rapid Mixer Granulator Manufacturer.

Salient Features

  • All contact parts are made out of S.S.316 as per GMP standard.
  • Three blades Design for efficient mixing with a high speed granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of required size.
  • Platform is SS 304 which is dimpled for anti slip property entire stand is also  cladded by SS 304 to make the machine total GMP.
  • Chopper housing is entirely made from SS 304 having air purging and special seals. Discharge piston has face sealing matching the vessel interior.
  • Two stage housing for main impeller eliminating totally any chance of cross contamination between bearing grease and product mix.
  • Lifter can be fitted for loading of material.
  • 5 microns filter assembly will be provided on top lid in stainless steel housing to eliminate dusting in granulation area.
  • All Electrial & pneumatic parts are pre wired to simplify installation.
  • Discharge can be provided on either side to suit client’s requirement.
  • Optional Accessories / Attachments.
  • PLC with touch screen MMI with printing facility.
  • VFD can be provided to change the RPM of impeller .
  • WIP system.
  • Flame proof Construction.
  • Online co-mill arrangement.
  • Steam jacketed Bowl.
  • Blinder charging with dosing pump.
  • Emergency push button station at discharge.
  • Granulation end point detection.

Safety

  • Proximity switches are provided on main lid and discharge valve interlocked with central control system for safe operation.
  • Equipment air and purging air control via differential air switches.
  • Location of the FBD bowl at discharges i.e. FBD bowl touch the proximity sensor then discharge will open.

Documentation

  • Jay Pharma Rapid Mixer Granulator comes along with all documentation like DQ, IQ,OQ and FAT as a part of standard procedure.

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Standard Processing Duration

Dry mixing 3 to 5 minutes
Wet mixing 5 to 10 minutes
Wet granulation 5 to 10 minutes
Discharge 1 to 1.5 minutes

Technical Specifications

Model JPE-25 JPE-50 JPE-100 JPE-150 JPE-300 JPE-400 JPE-600 JPE-750 JPE-900 JPE-1200
Gross Cap.(ltrs) 25 50 100 150 300 400 600 750 900 1200
Working Cap.(ltrs) 17 35 80 120 240 320 480 600 720 900
Main Motor (H.P.) 3/5 5/7.5 7.5/10 10/15 20/30 30/40 40/50 40/50 40/50 50/60
Chopper Motor(H.P) 1/1.5 1/1.5 2/3 3/5 3/5 5/7.5 5/7.5 5/7.5 5/7.5 7.5/10
Width mm 1000 1050 1800 1800 2150 2400 2650 2700 2700 2800
Length mm 1450 1700 2600 2600 2850 3000 2150 3200 3200 3500
Height (h1)mm 1350 1400 1800 1800 2150 2200 2500 2600 2700 2800
Height with lid (h2) mm 1600 1700 2500 2500 3050 3150 3500 3700 3800 3900
Weight kg 900 1000 1500 1700 2200 2400 2800 3300 3500 4000
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